Research Article

Quantifying the Effects of Forage Chop Length on Silage Characteristics, Digestive Responses, and Productivity in Ruminants: A Meta-Analysis

Muhammad Ridla1,2*, Hajrian Rizqi Albarki1, Sazly Tutur Risyahadi1, Muhammad Sulaiman Daulai1, Dwi Robiatul Adawiyah1, Raihani Indah Kusuma1

1Department of Animal Nutrition and Feed Technology, Faculty of Animal Science, IPB University, Bogor 16680, Indonesia; 2Center for Tropical Animal Studies (Centras), IPB University, Bogor 16153, Indonesia.

Abstract | Although forage chop length is widely recognized as a factor influencing animal performance, it remains unclear whether it independently accounts for observed changes in animal responses or occurs through interactions with other feeding strategies. This meta-analysis synthesized data from 61 peer-reviewed articles to examine the effects of forage chop length variation on silage characteristics, ruminal fermentation, nutrient digestibility, and ruminant productivity, using random-effects models. The results showed that reducing chop length significantly increased silage dry matter (DM) content (Estimate = 0.87; 95% CI: 0.24 to 1.49; P < 0.01) and reduced DM losses (Estimate = -0.40; 95% CI: -0.70 to -0.20; P < 0.05). Regarding animal performance, reduction in particle size was associated with a significant increase in dry matter intake (DMI; Estimate = 0.42 kg/d; 95% CI: 0.02 to 0.81; P < 0.05) and total DM digestibility (Estimate = 0.64%; 95% CI: 0.20 to 1.09; P < 0.01). Body weight gain also significantly improved (Estimate = 1.85 kg; 95% CI: 1.11 to 2.58; P < 0.01). Milk yield showed a tendency to rise (Estimate = 0.18 kg/d; 95% CI: -0.01 to 0.36; P = 0.06), although this was accompanied by a significant reduction in milk fat content (Estimate = -0.28%; 95% CI: -0.55 to 0.00; P < 0.05). Critical interpretation of these findings is required, as high heterogeneity was observed for most outcomes, including silage DM (I2 = 92.70%), DMI (I2 = 83.22%), and body weight gain (I2 = 93.34%). These metrics indicate that results are highly inconsistent across studies. Consequently, optimizing forage chop length represents a practical strategy for improving silage quality and nutrient utilization. However, its effectiveness depends on forage characteristics, diet composition, and management practices. Therefore, species- and production system-specific recommendations are required to maximize the nutritional and productive benefits of optimizing chop length.

Keywords | Particle size reduction, Physically effective fiber, Feed processing intensity, Chewing activity, Rumen function


Received | September 27, 2026; Accepted | August 09, 2026; Published | August 21, 2026

*Correspondence | Muhammad Ridla, Department of Animal Nutrition and Feed Technology, Faculty of Animal Science, IPB University, Bogor 16680, Indonesia; Email: [email protected]

Citation | Ridla M, Albarki HR, Risyahadi ST, Daulai MS, Adawiyah DR, Kusuma RI (2026). Quantifying the effects of forage chop length on silage characteristics, digestive responses, and productivity in ruminants: A meta-analysis. Adv. Anim. Vet. Sci., 14(9):1991-2005.

DOI | https://dx.doi.org/10.17582/journal.aavs/2026/14.9.1991.2005

ISSN (Online) | 2307-8316

Copyright: 2026 by the authors. Licensee ResearchersLinks Ltd, England, UK.

This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).



INTRODUCTION

Forage chop length has been identified as a major determinant of the efficiency of nutrient preservation and utilization by ruminants. Meanwhile, silage is an important component of ruminant diets, especially during periods of low fresh forage availability (Cone et al., 2008). It is made by anaerobic fermentation of moist forage biomass, which makes up for the nutrients in a stabilized manner and ensures that a steady feed supply is available throughout the year (Kung et al., 2018). Among the physical characteristics of forage, chop length plays a very important role in forming the characteristics of silage fermentation, nutrient availability, and feeding behavior, which have a direct effect on animal performance (Krause et al., 2002; Izadbakhsh et al., 2024). Although forage chop length is recognized as an important management factor influencing silage quality and animal performance, the optimal chop length remains controversial because reported responses vary with forage species, ensiling conditions, and feeding management strategies.

While the effects of chop length are well-documented in individual studies, published findings remain inconsistent, and a significant quantitative gap exists in identifying universal responses across diverse conditions. Some studies have reported an increase in dry matter intake (DMI) and elevated ruminal pH with shorter chop lengths, while others have found reduced ruminal pH and acetate to propionate ratios (Bhandari et al., 2007; Tayyab et al., 2019). This meta-analysis addresses this gap by moving beyond qualitative summaries to provide novel quantitative estimates. By synthesizing evidence from 61 peer-reviewed articles, we can answer questions regarding the magnitude of response that individual, often contradictory, trials cannot resolve alone.

To guide our evaluation, we established several a priori hypotheses based on established nutritional principles, including Silage Preservation: We hypothesized that shorter chop lengths would improve silage quality by creating more surface area for microbial activity, resulting in a faster rate of pH reduction and reduced dry matter (DM) loss during ensiling (Addah et al., 2016). Rumen Dynamics: We expected that while finely chopped forage would increase the passage rate, potentially restricting microbial attachment, it would be offset by an expansion in surface area for microbial invasion, thereby shifting fermentation toward propionate production. Intake Thresholds: We hypothesized a non-linear response for DMI; moderately chopped forage would be most acceptable, while extremely short particles might reduce silage porosity and DMI, and extremely long particles would reduce voluntary intake by increasing chewing time (Addah et al., 2016). Production Trade-offs: A critical hypothesis was the existence of a physiological trade-off; shorter chop lengths would enhance energy availability and milk yield but simultaneously decrease the intake of physically effective neutral detergent fiber (peNDF), leading to reduced ruminal buffering and a subsequent reduction in milk fat concentration (Yang and Beauchemin, 2009; McDonald et al., 2011).

Reconciling the discrepancies among published studies requires considering the interaction between forage particle size, diet composition, and feeding management practices. For example, although shorter chop lengths may reduce fiber digestibility in some situations, this response can be partially compensated by the greater dry matter intake (DMI) observed with finer particle sizes, resulting in similar or even greater overall nutrient intake (Bhandari et al., 2008; Randby et al., 2024). However, excessively fine particles may increase the risk of subacute ruminal acidosis (SARA), particularly in high-producing dairy cows receiving high-concentrate diets, due to reduced physically effective neutral detergent fiber (peNDF), lower chewing activity, and decreased salivary buffering capacity. Therefore, maintaining adequate peNDF remains essential for preserving ruminal stability and supporting milk fat synthesis (Zebeli et al., 2012).

This study intentionally integrates data from dairy, beef, and small ruminant systems to determine if universal biological principles of particle size reduction apply across different metabolic requirements. While we acknowledge that dairy cows, beef steers, and sheep have fundamentally different nutritional priorities, a holistic meta-analytical approach allows us to identify whether chop length serves as a consistent tool or if its effects are strictly system-specific. Therefore, this meta-analysis aimed to quantitatively evaluate how forage chop length influences silage quality, ruminal fermentation, nutrient digestibility, and ruminant performance across these diverse production systems.

MATERIALS AND METHODS

Database development

The database was compiled from peer-reviewed articles investigating the influence of forage chop length on silage properties and animal performance. Sources were identified using English-language keywords such as “chop,” “silage,” and “particle size,” and searches were conducted in Scopus and ScienceDirect. While acknowledging that additional databases like Web of Science or CAB Abstracts exist, Scopus and ScienceDirect were specifically selected for their broad coverage of peer-reviewed animal science literature, ensuring a high standard of data quality for effect size calculations. The search yielded a substantial initial pool of 3,931 records, and the final database was completed in October 2025.

The selection framework followed the PRISMA (Preferred Reporting Items for Systematic Reviews and Meta-Analyses) guidelines (Liberati et al., 2009). As described in Figure 1, the initial search results from 35 years (1990–2024) were screened. After title screening and eliminating reviews and conference papers, which often lack the standardized quantitative data (means and standard deviations) required for calculating Hedges’ g, a total of 3,849 publications were excluded. The remaining 82 studies were screened in full text by a curation team including (Ridlaet al., 2024) with disagreements resolved through consensus. Among these, 21 were excluded due to an absence of controls, differing outcomes, or being inadequate in providing quantitative information. Ultimately, 61 studies met the inclusion criteria for meta-analysis, encompassing a diverse range of chop lengths (1.18 mm to 152 mm), forage types (grass, legume, and by products), and animal species including dairy cows, beef steers, sheep, and goats. This holistic approach was intentionally chosen to identify if universal biological principles of particle size reduction apply across different metabolic requirements and production systems.

 

Data extraction

Methodological quality and risk of bias were assessed during the extraction phase; studies were included only if they provided the quantitative parameters (means, sample sizes, and standard deviations/errors) necessary for effect size determination. The statistical approach followed a random-effects model, consistent with the method used by Ridla et al. (2025). This model was specifically selected to accommodate the true between-study variance (vi) expected in a meta-analysis involving diverse experimental designs and livestock species, rather than assuming a single fixed effect.

The primary formula, based on Sánchez-Meca and Marín-Martínez (2010) and Cheung and Vijayakumar (2016), is expressed as:

Here, yi represents the observed effect size (Hedges’ g) for the ith comparison, θ denotes the overall mean effect size, ui is the between-study random effect, and ei is the within-study sampling error.

Effect sizes were calculated as Hedges’ g, which corrects Cohen’s standardized mean difference for small-sample bias. Cohen’s d was first calculated as:

Where; X̅E and X̅c are the mean responses of the experimental (short chop) and control (long chop) groups, respectively, and Sp is the pooled standard deviation.

The pooled standard deviation was calculated as:

Where; NE and Nc denote the sample sizes of the experimental and control groups, respectively, and SE and SC represent their corresponding standard deviations.

Hedges’ g was then obtained by applying the small-sample correction factor:

Where;

and J is the correction factor for small sample sizes.

To accommodate the effect of variability between studies, the estimation of the variance component (τ²) was done using the method of DerSimonian and Laird (1986):

τ² = (Q − df)/ C

Where Q is the Cochran Q statistic, degrees of freedom are df, and C is a scaling constant.

Although more advanced approaches for assessing publication bias are available, Rosenthal’s fail-safe number (Nfs) was employed as an indicator of the robustness of the meta-analysis. The pooled results were considered robust when the fail-safe number exceeded the criterion of 5N + 10, where N denotes the number of studies included in the analysis (Rosenthal, 1979).

All meta-analytical computations, including the evaluation of between-study heterogeneity, were conducted with the OpenMEE software package (Wallace et al., 2016), focusing on outcome variables related to feed quality, intake, fermentation, and performance. Furthermore, a data-driven meta-regression was performed specifically for DMI to quantify the impact of specific particle size changes, recognizing it as a main determinant of animal performance.

Results

Published studies were compiled into a comprehensive meta-database to evaluate the effects of forage chop length using descriptive statistics to summarize the nature of the trials and the response variables, as detailed in Tables 1 and 2. Substantial heterogeneity was observed among studies, likely reflecting differences in experimental design, forage type, chopping intensity, and ensiling conditions. Nevertheless, the robustness analysis demonstrated that the pooled estimates were highly stable. All primary response variables produced fail-safe numbers (Nfs) well above the critical threshold (5N + 10), indicating that the observed effects were unlikely to be substantially influenced by publication bias or the file-drawer problem. Notably, the exceptionally high Nfs values for silage dry matter (2,102) and dry matter intake (756) indicate that these findings would remain statistically significant even in the presence of a large number of unpublished null studies. Similarly, silage ammonia nitrogen (NH₃-N), ruminal pH, the acetate-to-propionate (A:P) ratio, dry matter digestibility (DMD), organic matter digestibility (OMD), dry matter intake (DMI), and body weight gain (BWG) also exhibited high Nfs values, supporting the reliability of the corresponding pooled estimates. In contrast, milk yield, milk fat, and milk protein showed comparatively lower Nfs values, suggesting that these responses should be interpreted with greater caution because they may be more susceptible to the influence of unpublished studies.

 

Table 1: Literature used in the development of the meta-database.

No

References

Silage materials used

Forage type

Treatment addiction

Storage time (Day)

Chop length (mm)

Animal used

1

Addah et al., 2014

Barley

Grass

Uninoculated and inoculated

64 and 294

20 and 10

Beef cattle

2

Addah et al., 2015

Barley

Grass

Uninoculated and inoculated

294

20 and 10

Beef cattle

3

Addah et al., 2016

Barley

Grass

-

311

20 and 10

Beef cattle

4

Alende et al., 2009

Sorghum

Grass

-

90

9.4 and 5.8

Angus cattle

5

Bal et al., 2000

Corn

By product

-

21

19, 14.5, and 9.5

Frisian holstein

6

Beauchemin and Yang, 2005

Corn silage

By product

-

120

11.5, 10.3, and 8.9

Frisian holstein

7

Beauchemin et al., 1994

Alfalfa

Legume

-

6

10 and 5

Frisian holstein

8

Beauchemin et al., 2003

Alfalfa

Legume

-

6

Chopped and ground

Frisian holstein

9

Bhandari et al., 2007

Alfalfa and corn

Legume

-

90

19 and 10

Frisian holstein

10

Bhandari et al., 2008

Alfalfa and oat

Legume

-

90

19 and 6

Frisian holstein

11

Castle et al., 1979

Perennial Ryegrass

Grass

-

30

72, 17.4, and 9.4

Ayshire cows

12

Castle, 1981

Perennial Ryegrass

Grass

Early and Late cut

30

19.5 and 11.6

Ayshire cows

13

Charmley et al., 1999

Orchardgrass and white clover

Grass

Chopped and macerated

Hereford and Shorthorn

Table continues on next page......

No

References

Silage materials used

Forage type

Treatment addiction

Storage time (Day)

Chop length (mm)

Animal used

14

Couderc et al., 2006

Corn

By product

-

16

23 and 6

Frisian holstein

15

Deswysen et al., 1978

Italian ryegrass

Grass

With and without formic acid

30

53 and 18

Texel sheep

16

Diepersloot et al., 2022

Bermuda Grass and Oat

Grass and legume

Bacterial inoculum

30 and 90

65 and 25

-

17

Einarson et al., 2004

Barley silage

By product

High concentrate

30

19 and 8

Frisian holstein

18

Fernandez et al., 2004a

Corn silage

By product

Early and late harvesting

29

13 and 5

Frisian holstein

19

Fernandez et al., 2004b

Corn silage

By product

Mid-early and early hybrid

29

13 and 5

Frisian holstein

20

Ferraretto et al., 2015

Corn silage

By product

-

120

19.5 and 6.4

Frisian Holstein cow

21

Fitzgerald, 1996a

Lolium perenne

Grass

30

84, 70, and 29

Suffolk crossbreed lambs

22

Fitzgerald, 1996b

Lolium perenne

Grass

Unwilting and wilting

30

50 and 20

Suffolk crossbreed lambs

23

Fitzgerald, 1996c

Lolium perenne

Grass

-

30

9.1, 11.8, and 6.8

Suffolk crossbreed lambs

24

Fonseca et al., 2000

Co silage

By product

-

30

30 and 10

-

25

Gordon, 1982

Lolium perenne

Grass

-

30

47 and 14

Frisian Holstein cow

26

Havekes et al. 2020

Corn

By product

-

42

101.6 and 25.4

Frisian Holstein cow

27

Johnson et al., 2003

Corn

By product

Mechanical and non-mechanical processing

30

27.8 and 11.1

Frisian Holstein cow

28

Kammes et al., 2012

Alfalfa

Legum

-

30

19 and 10

Frisian Holstein cow

29

Kammes and Allen, 2012

Orchardgrass

Grass

-

30

19 and 10

Frisian Holstein cow

30

Kanonoff and Heinrichs, 2003

Corn

By product

TMR + cottonseed hulls

30

11.8 and 8

Frisian Holstein cow

31

Kornfelt, 2013

Alfalfa

Legum

Early and late harvesting

60

>50 and 19

Jersey cows

32

Li et al., 2020

Alfalfa

Legum

-

7

19, 8, and 1.18

Frisian Holstein cow

33

Lin et al., 2021

Corn Stalk

By product

-

-

80-50 and 20

Frisian Holstein cow

34

Lyimo et al., 2018

Elephant grass

Grass

-

60

40 and 20

-

35

McEniry et al., 2011

Grass Silage

Grass

Unwilting and wilting

210

-

-

36

Miller et al., 1969

Corn silage

By product

-

70

10 and 13

Frisian Holstein cow

37

Moore-Colyer et al., 2003

Big-bale grass silage

By product

-

21

53 and 68

Welsh-cross pony geldings

38

O'kiely and Flynn, 1991

Italian ryegrass

Grass

-

135

100 and 50

Herford

39

Onetti et al., 2003

Corn

By product

Tallow 0% and Tallow 20%

21

32 and 19

Frisian Holstein cow

40

O-Hernandez et al., 1995

Timothy Grass

Grass

-

21

30 and 3

Frisian Holstein cow

Table continues on next page......

No

References

Silage materials used

Forage type

Treatment addiction

Storage time (Day)

Chop length (mm)

Animal used

41

Randby et al., 2024

Grass-clover silage

Grass

Early cut, low concentrate; late cut, high concentrate

30

152 and 19

Norwegian red dairy cow

42

Randby et al., 2008

Timothy, fescue, red clover

Grass

Early cut and normal cut

30

57 and 24

Norwegian red dairy cow

43

Savoie et al., 1992

Timothy grass

Grass

-

21

47, 37, 21, and 11

Frisian Holstein cow

44

Schwab et al., 2002

Corn

By product

.

28

19 and 13

Frisian Holstein cow

45

Sharifi et al., 2016

Alfalfa silage

By product

-

60

25 and 15

Holstein cows

46

Soita et al., 2000

Barley

By product

Low and high concentrate

27

18.75 and 4.68

Frisian Holstein cow

47

Soita et al., 2003

Barley

-

-

24

18.8 and 4.7

Hereford steers

48

Soita et al., 2005

Corn

-

-

21

19 and 9.5

Frisian Holstein cow

49

Stockdale and Beavis, 1994

Corn

-

-

21

9 and 36

Frisian Holstein cow

50

Stojanovic et al., (2012

Corn

By product

-

30

<1.18, 8-1.18, and 19-8

Frisian Holstein cow

51

Sudweeks et al., 1979

Corn

By product

-

14

0.63

Jersey steers sheep

52

Sun et al., 2019

Ramie Silage

By product

-

60

20 and 10

Liuyang black goat

53

Sun et al., 2021

Ramie Forage

Grass

-

60

10 and 20

Liuyang black goats

54

Tayyab et al. 2019

Grass

Grass

-

28

44 and 10

Frisian Holstein cow

55

Thomson et al., 2017a

Alfalfa and corn

Grass

Low and High Alfalfa

60

19 and 14

Frisian Holstein cow

56

Thomson et al., 2017b

Alfalfa and corn

Legum

First cut (low and high concentrate), second cut (low and high concentrate)

21

19 and 14

Frisian Holstein cow

57

Thomson et al., 2018

Alfalfa

Legum

Low concentrate and High concentrate

21

19 and14

Frisian Holstein cow

58

Yang and Beauchemin, 2005

Alfalfa

Legum

Forage: Concentrate ratio (35:65) and (60:40)

30

19 and 8

Frisian Holstein cow

59

Yang and Beauchemin 2004

Corn silage

By product

-

60

7.59 and 6.08

Frisian Holstein cow

60

Yang and Beauchemin, 2005

Alfalfa

Legum

Forage: Concentrate (35:65) and (60:40)

60

19.1 or 7.9

Frisian Holstein cow

61

Zhang et al., 2010

Rice straw

By product

-

45

>500 and 60

Frisian Holstein cow

 

Indicators of silage composition and fermentation, such as pH, organic acids, water-soluble carbohydrates (WSC), crude protein (CP), and fiber fractions (NDF, ADF), showed high variability. Between-study heterogeneity, evaluated through Q, tau2, and I2 metrics, indicated considerable inconsistency for most parameters. For instance, lactic acid concentration (Q = 252.00, P < 0.01, I2 = 86.11%) and organic matter digestibility (Q = 403.77, P < 0.01, I2 = 89.35%) showed high heterogeneity, suggesting that forage type, processing intensity, and ensiling conditions have powerful effects on these outcomes.

 

Table 2: Descriptive statistics of the meta-database.

Variable

Unit

N

Control

Treatment

Max

Min

Mean

St dev

Max

Min

Mean

St dev

Silage quality

Dry matter (DM)

% DM

99

90.18

20.00

46.81

16.89

92.90

3.38

45.95

22.08

DM Losses

% DM

60

37.10

2.44

11.25

13.19

38.00

2.43

11.82

13.66

WSC

% DM

34

3.60

0.10

2.09

1.21

3.70

0.10

2.22

1.20

pH

-

52

6.20

3.60

4.22

0.52

6.20

3.63

4.18

0.52

Lactic Acid

% DM

36

12.70

0.30

4.73

3.67

13.20

0.39

4.71

3.39

Acetic Acid

% DM

37

6.26

0.39

2.44

0.38

7.80

0.10

2.41

0.42

Propionic Acid

% DM

19

0.81

0.02

0.28

0.03

0.87

0.01

0.28

0.03

Butyric Acid

% DM

15

0.77

0.03

0.19

0.19

0.86

0.01

0.18

0.22

Ammonia (NH3)

% TN

14

19.80

0.51

7.71

6.30

23.50

0.49

6.16

6.16

Organic matter

% DM

36

95.10

47.40

76.72

2.55

95.10

45.80

76.55

2.55

Ash

% DM

16

16.55

6.20

9.76

0.21

11.80

6.10

9.22

0.26

Crude protein

% DM

75

23.60

5.01

20.93

7.36

27.90

4.34

21.02

7.86

NDF

% DM

72

69.50

1.33

40.91

13.33

70.60

1.360

40.21

13.52

ADF

% DM

63

52.70

17.10

31.43

9.03

54.07

17.30

31.10

9.01

Rumen fermentation dynamics

pH

31

7.00

5.49

6.29

0.32

6.90

5.49

6.21

0.33

Ammonia (NH3)

mg/dL

43

28.50

3.70

10.74

4.76

21.50

3.20

10.93

4.41

Lactic acid

mM DM

44

0.37

0.06

0.16

0.10

0.81

0.04

0.20

0.20

Acetic acid (A)

% mol

46

91.80

48.00

61.60

8.81

91.30

47.20

61.80

9.12

Propionic acid (P)

% mol

46

39.20

15.70

24.26

1.24

40.50

15.90

24.75

1.24

A:P

% mol

41

4.22

1.30

2.42

0.05

3.73

1.40

2.29

0.05

Butyric acid

% mol

46

20.50

7.40

12.87

2.43

19.90

6.70

12.80

2.41

Isobutyric acid

% mol

18

1.37

0.73

0.91

0.02

1.39

0.73

0.92

0.02

Valeric acid

% mol

19

2.60

1.30

1.67

0.43

2.24

1.20

1.63

0.41

Isovaleric acid

% mol

18

2.21

0.60

1.13

0.69

2.24

0.60

1.14

0.67

Total VFA

mM DM

43

152.00

72.80

113.09

3.58

151.00

64.00

113.20

3.58

Digestibility

DMD

%

49

80.80

44.60

67.77

9.02

83.20

48.80

68.74

8.69

OMD

%

44

73.70

44.80

68.80

4.88

75.40

60.90

69.85

3.23

NDFD

%

36

71.90

23.80

50.57

8.14

76.00

35.00

51.89

8.12

ADFD

%

20

66.90

26.70

47.75

9.84

71.20

22.10

48.95

11.74

Milk performance

Milk yield

kg/d

75

48.50

12.20

31.53

3.19

49.30

12.50

31.83

3.22

Milk fat

%

73

5.10

2.72

3.66

0.45

5.20

2.71

3.64

0.46

Milk protein

%

75

3.60

2.63

3.13

0.17

3.60

2.65

3.13

0.16

Milk lactose

%

23

5.19

4.41

4.68

0.36

5.22

4.43

4.68

0.36

Body performance

DMI

kg/d

84

46.40

3.83

20.80

7.99

47.80

3.88

21.12

7.85

OMI

kg/d

28

33.90

13.79

21.56

3.77

42.00

13.97

22.14

5.32

ADFI

kg/d

48

5.86

1.13

4.58

1.56

5.59

1.24

4.55

1.40

NDFI

kg/d

48

29.00

3.25

7.87

4.67

29.60

3.30

7.98

4.71

BWG

kg/d

22

2.01

0.36

0.41

0.57

1.95

0.039

0.41

0.57

 

WSC= Water soluble carbohydrate; TN= Total nitrogen; BWG= Body weight gain; OMI= Organic matter intake; DMI= Dry matter intake DMD= Dry matter digestibility; OMD: Organic matter digestibility; ADFI= ADF intake; NDFI= NDF intake; ADFD= ADF digestibility; NDFD= NDF digestibility.

 

Table 3: Result of standard meta-analysis.

Variable

Unit

N

Estimate

Lower bound

Upper bound

Std. error

P-Value

Tau2

Q(df=k)

Het. P-value

I2

Nfs

Silage quality

Dry matter (DM)

%

99

0.87

0.24

1.49

0.32

0.01

8.19

1342.93

<0.001

92.70

2102.00

DM Losses

% DM

60

-0.4

-0.7

-0.2

0.18

0.04

2.10

42.06

<0.01

88.11

34.00

WSC

% DM

34

0.76

-0.13

1.66

0.46

0.09

1.84

43.96

<0.001

70.43

60.00

pH

52

-0.23

-0.51

0.05

0.15

0.11

0.53

124.66

< 0.001

61.50

118.00

Lactic Acid

% DM

36

0.37

-0.50

1.24

0.45

0.40

5.05

252.00

< 0.001

86.11

66.00

Acetic Acid

% DM

37

-0.21

-1.24

0.81

0.52

0.68

6.96

301.16

< 0.001

88.05

53.00

Propionic Acid

% DM

19

-0.19

-1.34

0.97

0.59

0.75

5.03

133.54

< 0.001

86.52

0.00

Butyric Acid

% DM

15

0.04

-1.38

1.46

0.72

0.96

5.08

96.65

< 0.001

85.52

0.00

Ammonia (NH3)

% TN

14

-0.86

-2.38

0.67

0.78

0.27

4.99

86.69

<0.001

85.01

146.00

Organic matter

% DM

16

-0.35

-1.30

0.61

0.49

0.48

2.62

127.95

< 0.001

88.28

21.00

Ash

% DM

36

-0.98

-2.26

0.30

0.65

0.13

9.98

414.81

< 0.001

91.56

4.00

Crude protein

% DM

75

-0.04

-0.46

0.37

0.21

0.84

2.27

521.89

<0.001

85.82

0.00

NDF

% DM

72

-0.22

-0.61

0.16

0.20

0.26

2.09

339.69

<0.001

79.10

80.00

ADF

% DM

63

-0.46

-1.07

0.15

0.31

0.14

4.72

474.80

<0.001

96.94

139.00

Rumen fermentation dynamics

pH

31

-0.61

-0.98

-0.24

0.19

0.01

0.50

55.61

0.00

46.06

209.00

Ammonia (NH3)

mg/dL

43

0.22

-0.21

0.65

0.22

0.32

1.46

152.38

<0.001

72.44

10.00

Lactic acid

mM

14

0.42

-0.18

1.02

0.31

0.17

0.87

38.53

<0.001

66.26

16.00

Acetic acid (A)

% mol

46

0.01

-0.26

0.28

0.14

0.95

0.36

77.85

0.00

42.20

0.00

Propionic acid (P)

% mol

46

0.23

-0.14

0.60

0.19

0.23

1.04

132.31

<0.001

65.99

15.00

A:P

11

-1.38

-2.35

-0.41

0.50

0.01

1.97

38.99

<0.001

74.35

95.00

Butyric acid

% mol

46

-0.23

-0.57

0.11

0.17

0.19

0.83

115.99

<0.001

61.20

23.00

Isobutyric acid

% mol

18

0.46

-0.23

1.15

0.35

0.19

1.70

74.13

<0.001

77.07

22.00

Valeric acid

% mol

19

-0.49

-1.13

0.14

0.32

0.13

1.45

69.60

<0.001

74.14

36.00

Isovaleric acid

% mol

18

0.29

-0.31

0.89

0.31

0.34

1.16

58.05

<0.001

70.71

3.00

Total VFA

mM

43

0.27

-0.15

0.69

0.21

0.20

0.00

3.38

0.97

0.00

0.00

Digestibility (D)

DMD

%

48

0.64

0.20

1.09

0.23

0.01

1.98

331.60

<0.01

85.83

851.00

OMD

%

44

0.51

-0.03

1.05

0.27

0.06

2.78

403.77

<0.01

89.35

578.00

NDFD

%

34

0.05

-0.53

0.63

0.30

0.86

2.25

167.55

<0.01

80.30

0.00

ADFD

%

18

0.32

-0.45

1.09

0.39

0.42

2.15

81.23

<0.01

79.07

10.00

Milk performance

Milk yield

kg/d

75

0.18

-0.01

0.36

0.09

0.06

0.21

109.24

0.01

32.26

75.00

Milk fat

%

73

-0.28

-0.55

0.00

0.14

0.05

0.88

207.66

<0.01

65.33

73.00

Milk protein

%

75

-0.01

-0.24

0.23

0.12

0.95

0.58

169.10

<0.01

56.24

75.00

Milk lactose

%

23

0.02

-0.25

0.29

0.14

0.89

0.00

3.49

1.00

0.00

23.00

Body performance

DMI

kg/d

84

0.42

0.02

0.81

0.20

0.04

2.77

494.76

<0.001

83.22

756.00

OMI

kg/d

48

0.57

-0.01

1.15

0.30

0.05

1.88

128.27

<0.001

78.95

129.00

ADFI

kg/d

48

0.41

-0.03

0.84

0.22

0.07

1.74

202.55

<0.001

76.80

154.00

NDFI

kg/d

48

-0.25

-1.40

0.90

0.59

0.67

1.99

27.22

<0.001

74.29

0.00

BWG

kg/d

47

1.85

1.11

2.58

0.38

<0.01

6.02

690.42

<0.01

93.34

172.00

 

WSC= Water soluble carbohydrate; TN= Total nitrogen; BWG= Body weight gain; OMI= Organic matter intake; DMI= Dry matter intake DMD= Dry matter digestibility; OMD: Organic matter digestibility; ADFI= ADF intake; NDFI= NDF intake; ADFD= ADF digestibility; NDFD= NDF digestibility.

 

Silage quality and rumen dynamics

Reduction in the length of chop had a significant positive effect on the silage DM content (Estimate= 0.87; 95% CI: 0.24 to 1.49; P < 0.01) and a simultaneous negative effect on DM losses (Estimate = -0.40; 95% CI: -0.7 to -0.2; P < 0.05), as shown in Table 3. These findings serve as indicators of improved packing density and enhanced anaerobic preservation in shorter-chopped silages. However, other fermentation parameters like pH, organic acids, and NH3 remained largely unchanged, as did overall nutrient composition including CP, NDF, and ADF.

Regarding ruminal dynamics (Table 3), the presence of shorter particles significantly reduced ruminal pH (Estimate = -0.61; 95% CI: -0.98 to -0.24; P < 0.01) and narrowed the A:P ratio (Estimate = -1.38; 95% CI: -2.35 to -0.41; P < 0.01). This indicates a metabolic shift toward the production of propionates, although the total concentration of volatile fatty acids (VFA) did not change significantly (Estimate = 0.27 mM, P > 0.05).

Digestibility and animal performance

Digestibility responses to forage chop length were generally low but significant for total dry matter. DMD was significantly increased (Estimate = 0.64%; 95% CI: 0.20 to 1.09; P < 0.01), signaling improved nutrient availability likely resulting from an expansion in surface area available for microbial attachment (Table 3). In contrast, fiber digestibility did not show any significant response, as neither neutral detergent fiber digestibility (NDF-D; P = 0.86) nor acid detergent fiber digestibility (ADF-D; P = 0.42) was affected. This implies that particle size reduction may be insufficient to overcome the structural barriers set by lignification and the plant cell wall, which restrict microbial access to cellulose and hemicellulose.

Animal performance metrics showed that shorter chop lengths significantly increased DMI (Estimate = 0.42 kg/d; 95% CI: 0.02 to 0.81; P < 0.05) and organic matter intake (OMI; Estimate = 0.57 kg/d; 95% CI: -0.01 to 1.15; P = 0.05). Growth indicators also improved, with a significant increase in body weight gain (Estimate = 1.85 kg; 95% CI: 1.11 to 2.58; P < 0.01) and BWG rate (Estimate = 2.88 g/d, P < 0.01), despite high heterogeneity across studies (Table 3).

Milk production responses

Milk production responses were in line with observed digestibility patterns. There was a tendency for milk yield to rise (Estimate = 0.18 kg/d; 95% CI: -0.01 to 0.36; P = 0.06), which likely reflects the increased energy availability from elevated DM digestibility (Table 3). However, this was accompanied by a significant reduction in milk fat concentration (Estimate = -0.28%; 95% CI: -0.55 to 0.00; P = 0.05). This decrease was probably due to the reduced intake of physically effective NDF and subsequent alterations in rumen fermentation. Milk protein and lactose concentrations were not significantly affected, demonstrating low sensitivity to forage particle size changes. The high level of interaction between chop length, forage quality, and diet structure suggests that these factors must be optimized as part of an integrated feeding approach.

Correlation between chop length and dry matter intake

The meta-regression analysis established a significant positive correlation between forage chop length and dry matter intake (DMI), described by the mathematical model y=-0.043 + 0.029x (Figure 2). According to this framework, each 1 mm reduction in chop length is associated with a 0.029 kg/day increase in DMI. These findings align with the study’s overall meta-analysis estimate of 0.42 kg/d. However, the substantial heterogeneity (I2= 83.22%) indicates that responses are context-dependent; specifically, intake increases are more pronounced in forage-based diets and less consistent in high-concentrate rations.

 

Discussion

Silage quality

This meta-analysis aimed to examine the effect of forage chop length on silage quality, including DM preservation and fermentation properties. Shorter chop lengths resulted in better compaction, better oxygen exclusion, and lower DM losses, which supported better DM preservation. These effects are largely attributed to the increase in packing density, which is especially important for high-DM forages. Kung et al. (2018) reported lower storage losses in finely chopped, high-DM silages with adequate packing, while Sun et al. (2020) showed higher fermentation by reducing pH and an increase in the concentration of lactic acid when particle size was reduced to 1-2 cm.

Although these advantages existed, the fermentation in response to the shortening of chop length varied. Parameters like pH and organic acid levels often had negligible variation, indicating that forage moisture, epiphytic microflora, and inoculants have a stronger influence on the fermentation outcomes. Previous studies have confirmed that moisture control and additive application have a bigger effect on fermentation efficiency than particle size (Bhandari et al., 2007; Muck et al., 2018).

Chop length had a slight effect on CP, neutral detergent fiber (NDF), and acid detergent fiber (ADF), none of which were significant. This means that additives like enzymes or microbial inoculants showed more consistent effects on the quality of fermentation and protein preservation (Rinne et al., 2020; Wang et al., 2025) compared to physical preservation, primarily caused by the length of the chop. The presence of high heterogeneity among the studies indicates strong effects of forage species, maturity, ensiling method, and storage time (Muck et al., 2018; McDonald et al., 2011). In general, chop length reduction causes better DM preservation but does not necessarily guarantee improved fermentation quality, underscoring the need for combined silage management.

Rumen fermentation dynamics

Forage chop length affects rumen fermentation processes by changing the particle size, digestion rate, and chewing activity. Smoother particles expose more area to microbial invasion and tend to increase the rate of acetate to propionate conversion. This exposure promotes propionate generation and enhances energy metabolism (Sun et al., 2021). However, decreased chewing and saliva secretion could reduce the buffering capacity of the rumen, potentially leading to subacute ruminal acidosis (SARA) (Yang and Beauchemin, 2009; McDonald et al., 2011).

The responses of total volatile fatty acid (VFA) concentration, ruminal ammonia nitrogen (NH₃-N), and individual VFA profiles to forage chop length were inconsistent across the studies included in this meta-analysis. These findings suggest that ruminal fermentation characteristics are influenced more strongly by diet composition, forage quality, and fiber digestibility than by particle size alone (Einarson et al., 2004; Bhandari et al., 2008). Although some studies reported higher fermentation rates with smaller particle sizes, others detected no significant changes in ruminal pH or VFA concentrations (Couderc et al., 2006; Wang et al., 2020). These contrasting responses likely reflect differences in forage species, dietary composition, and experimental conditions, further highlighting the context-dependent effects of forage chop length on rumen fermentation.

Previous studies suggest that a chop length of about 10–19 mm gives an equilibrium between fermentation and rumen stability (Randby et al., 2024). Conversely, excessively long particles (longer than 19 mm) could slow down the digestion process and reduce intake (Johnson et al., 2003). The substantial variability of results indicates intricate interactions between the size of particles, diet organization, and microbial adjustment. Further studies need to be done regarding diet-specific interactions and long-term implications on rumen health and microbial ecology.

Digestibility

An increase in both the dry matter digestibility (DMD) and organic matter digestibility (OMD) improves nutrient availability and energy use in high-producing ruminants (McDonald et al., 2011). However, the substantial heterogeneity among studies indicates that responses vary considerably, likely reflecting differences in forage species, silage quality, diet composition, animal characteristics, and experimental design. The response to forage chop length optimization is closely associated with the structural characteristics of the forage, particularly fiber concentration and the degree of lignification, which influence particle breakdown, microbial accessibility, and ultimately nutrient digestibility.

Similarities in DMD and OMD trends indicate that physical processing has the potential to increase organic degradation, but is not always consistent. Although the small size of particles increases physical accessibility, rumen microbial activities, maturity of forage, and ensiling conditions also have a strong effect on the OMD. This implies that particle size reduction is not enough to maximize digestion.

Shortening forage chop length did not significantly improve neutral detergent fiber digestibility (NDF-D) or acid detergent fiber digestibility (ADF-D). The lack of improvement is likely constrained by lignin concentration and the structural architecture of the plant cell wall, which reduce the accessibility of cellulose and hemicellulose to ruminal microorganisms and their fibrolytic enzymes, thereby limiting fiber degradation despite smaller particle sizes (Van Soest, 1994). The high variability of fiber digestibility (I2 > 70%) shows the significance of forage maturity, lignification, and ensiling strategies. As stated in a previous study, reduced fiber digestibility responses can partially be offset by increased DMI reported with shorter chop lengths (Bhandari et al., 2008; Randby et al., 2024). Optimizing chop length has context-dependent effects and is most effective when combined with complementary strategies such as enzymes, alkali treatments, or microbial inoculants (McDonald et al., 2011; Zebeli et al., 2012).

Milk production performance

The meta-analysis study indicates that there is a complex correlation between forage chop length and milk production. The positive relationship between milk yield (P = 0.06; I2 = 32.26%) shows that shorter chop lengths could enhance feed efficiency, but responses to these changes differed between production systems. Similarly, Randby et al. (2024) found greater milk yield and reduced feed energy with finely chopped silage.

The milk fat tended to decrease (P= 0.06), presumably because of lower peNDF and changes in the acetate-to-propionate ratio. The decrease in rumen buffering capacity due to finer particles could also heighten the risk of subacute ruminal acidosis (SARA; pH < 5.6), which limits acetate production and the production of milk fat (Bhandari et al., 2008; McDonald et al., 2011). Milk protein (P = 0.95) and lactose (P = 0.89; I2 = 0.00%) were mostly not affected by this, as both depend on the amount of dietary proteins, the balance of energy, and the availability of glucose, but not on the forage particle size (Bal et al., 2000; Randby et al., 2024). These results indicate a trade-off: Shorter chop length can improve efficiency and yield, but smaller milk fat makes it clear that particle size needs to be balanced with the general composition of the diet and the health of the rumen (Wang et al., 2020).

Performance of feed intake and body weight gain

This meta-analysis demonstrates that forage chop length influences feed intake and growth performance in ruminants. Specifically, reducing forage chop length significantly increased dry matter intake (DMI; P = 0.04) and organic matter intake (OMI; P = 0.05), indicating greater voluntary feed intake and nutrient consumption. Increased intake may result from improved forage handling, faster ruminal passage rate, and enhanced accessibility of fermentable substrates. However, the high heterogeneity observed for DMI (I² = 83.22%) and OMI (I² = 78.95%) suggests that these responses were strongly influenced by differences in forage species, total mixed ration (TMR) composition, feed additive supplementation, and animal-related factors among the included studies (Bhandari et al., 2008; Couderc et al., 2006; Harahap et al., 2022).

A positive, although non-significant, effect was observed for neutral detergent fiber intake (NDFI), whereas acid detergent fiber intake (ADFI) remained unaffected by forage chop length. These findings suggest that reducing particle size alone has limited capacity to improve the utilization of highly lignified fiber fractions, as lignin and plant cell wall architecture continue to restrict microbial access to structural carbohydrates (Johnson et al., 2003). Consequently, although reducing forage chop length can increase voluntary feed intake, additional processing strategies may be required to enhance fiber utilization, particularly in forages with high lignin concentrations.

Body weight gain (BWG) tended to increase with shorter chop lengths; however, responses varied substantially among studies (I² = 96.45%), reflecting differences in forage quality, diet composition, breed, physiological status, and metabolic efficiency (Bhandari et al., 2007; Randby et al., 2024). The large Cochran’s Q statistic (Q = 591.36) further confirms considerable between-study heterogeneity, indicating that the effects of forage chop length are highly context-dependent. Therefore, additional research is needed to identify the forage, dietary, and animal-related conditions under which chop length optimization can most effectively improve growth performance and feed utilization in ruminant production systems (Bhandari et al., 2008; McDonald et al., 2011).

Comparison of chop length with other silage management strategies

Chop length is only one determinant of silage quality. Other factors, including microbial inoculants and moisture management, play equally important roles in fermentation efficiency and preservation (Ridla and Uchida, 1997). Lactic acid bacteria (LAB) inoculants have been shown to improve fermentation stability by accelerating lactic acid production and reducing pH more effectively than chop length adjustment alone (Muck et al., 2018). It is also essential to maintain moisture content because too dry or wet forages cause variability in pH regulation and organic acid synthesis (Ridla et al., 2024). These results suggest that to ensure a steady gain in silage preservation and silage usage, the optimum chop length needs to be combined with the use of inoculants and moisture control.

Correlation between chop length and dry matter intake

Meta-regression analysis demonstrated a significant positive association between forage chop length and dry matter intake (DMI), as described by the linear regression model (y=-0.043+0.029x). This finding suggests that forage particle size is an important determinant of voluntary feed intake, although the magnitude of the response is likely influenced by forage quality, diet composition, and animal-related factors among individual studies. Each 1 mm reduction in chop length increased DMI by 0.029 kg/day, consistent with the meta-analysis estimate (Estimate = 0.42 kg/d, P < 0.01). However, substantial heterogeneity (I² = 83.22%) indicates that responses varied with forage type, diet composition, and animal characteristics. For example, Randby et al. (2024) reported a 2.0 kg/day increase in DMI at a chop length of 19 mm, Haselmann et al. (2019) observed a 1.8 kg/day increase when particle size was reduced from 52 mm to 7 mm, and Randby et al (2008) reported a 1.3 kg/day increase at 24 mm compared with unchopped silage. These findings suggest that the intake response to finer chopping is more pronounced in forage-based diets and less consistent in high-concentrate rations.

CONCLUSION

This meta-analysis suggests that forage chop length affects silage preservation and nutrient utilization, but needs to be controlled. Reduction in chop length tended to increase feed consumption and digestibility, but decreased peNDF, which could limit rumen buffering capacity and decrease the synthesis of milk fat. The wide variation across studies shows that no particular length of chop is the best, and adequate targets must be based on forage species, ensiling conditions, and production goals. Variability in fiber digestibility, especially NDF-D and ADF-D, also indicates that mechanical processing alone is insufficient to fully exploit fiber. These results demonstrate the necessity to combine chop length modification with some complementary measures, like enzyme use, alkali treatment, or feed formulation, to enhance overall digestibility and feed efficiency. Future studies should clarify long-term effects on microbial colonization, rumen pH stability, and nutrient partitioning to refine forage processing recommendations.

To guide practical decision-making, practitioners should adopt a contextual framework: for predominantly forage-based diets, targeting the lower end of the range (~10 mm) is advised to maximize energy availability, as every 1 mm reduction is associated with a 0.029 kg/d increase in DMI. In contrast, for high-concentrate rations, a length closer to 19 mm should be maintained to mitigate the significant reduction in milk fat concentration (-0.28%) and the risk of subacute ruminal acidosis (SARA).

The high variability in fiber digestibility (I2 > 70%) indicates that mechanical processing alone is insufficient to fully exploit fiber. Therefore, future research must address three specific questions: (1) What are the distinct optimal chop thresholds for grass versus legume forages? (2) How do specific microbial inoculants interact with particle size to enhance the stability of high-moisture silages? and (3) What are the long-term effects of varying chop lengths on ruminal microbial colonization and nutrient partitioning? Addressing these will refine integrated forage processing strategies for sustainable ruminant production.

Acknowledgement

The authors gratefully acknowledge the support provided by the Department of Nutrition and Feed Technology, Faculty of Animal Science, IPB University, and the Center for Tropical Animal Studies (CENTRAS), IPB University, for providing research facilities and academic support during the study. The authors also sincerely thank all individuals involved in the literature search, data compilation, statistical analysis, and manuscript preparation. Their valuable contributions were essential to the completion of this meta-analysis.

NOVELTY STATEMENT

This study represents the first multi-species meta-analysis to quantitatively integrate the entire forage processing chain, from preservation characteristics to rumen fermentation and productivity, across dairy, beef, and small ruminant systems. While previous research often focused on specific sectors like dairy cattle, this study fills a critical gap by providing a unified quantitative framework to resolve inconsistencies across 61 independent trials. It introduces the first predictive meta-regression model to quantify dry matter intake responses based on precise particle size reductions, offering an evidence-based tool for optimizing the efficiency and sustainability of diverse ruminant production systems.

AUTHOR’S CONTRIBUTION

Conceptualization was carried out by MR. Data curation, methodology, investigation and writing (original draft) by HRA, STR, and MR. Formal analysis by HRA, MSD, and RIK. Software by HRA, DRA, MSD, and RIK. Validation by HRA, STR, MSD, RIK, and MR. Writing (review and editing) by HRA, DRA, and MR.

Ethics approval

Not required, as this study is a meta-analysis of previously published data.

Generative AI and AI assisted technology statement

The authors declare that no generative AI or AI-assisted technologies were used in the creation of this manuscript.

Conflict of interest

We certify that there is no conflict of interest with any financial, personal, or other relationships with other people or organizations related to the material discussed in the manuscript.

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